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CNC Milling of Aluminum Main Module for the Military Industry


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Kilgore Manufacturing Company, Inc. was contracted by a client in Michigan to complete a manifold within a high pressure air system application. With our long-established expertise in CNC milling, we set out straight to work.

We were given pieces of 6061-T6 aluminum with starting dimensions of 5.25" long, 4" wide, and 9.50" high. Following a customer-supplied blueprint and employing our own 3D surface model, we used a Haas VF-4SS equipped with a 1000 psi thru spindle coolant and a TR160 Trunnion that provided 5-axis simultaneous motion and/or positioning, we constructed a series of 500 and counting manifolds with finished dimensions of 4.98" long, 3.98" wide, and 9.23" high, with tolerances as close as +/- .001".

We provided a material finish to each manifold by way of clear anodizing. The end products came out to weigh an estimated 3.255 lbs. each. For more information on Kilgore and our CNC milling services, contact us today or continue to browse our website.







Aluminum Main Module Specifications

Product Description

This Main Module is used within a Heavy Vehicle Application.

Capabilities Applied / Processes

CNC Milling
Mill Complete


Secondary Operations:

Sawing of Blank pieces

Anodizing

Equipment Used to Manufacture Part

Haas VF-4SS
Equipped with:

1000 psi thru Spindle Coolant.

TR160 Trunnion Providing 5-Axis Simultaneous Motion and or Positioning.

Overall Part Dimensions

Raw Material:
Width: 4 in

Height: 9.50 in


Finished Component:

Length: 4.98 in

Width: 3.98 in

Height: 9.23 in

Material Used

Clear Anodize
Anodize to MIL-A-8625 Type II

In Process Testing / Inspection Performed

Pre-Inspect Prior to Anodizing
Inspect Part 100% per Print

Quantity

500

Standards Met

Customer Supplied Print and 3D Solid or Surface Model.

Industry for Use

Military

Delivery Location

Michigan


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·  Aluminum Main Module Side View