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CNC Milling of Aluminum Manifold for the High Pressure Air Systems Industry


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Kilgore Manufacturing Company, Inc. was contracted by a client in Virginia to complete a manifold within a high pressure air system application. With our long-established expertise in CNC milling, we set out straight to work.

We were given pieces of 7075-T651 aluminum with starting dimensions of 5.25" long, 4" wide, and 9.50" high. Following a customer-supplied blueprint and employing our own 3D surface model, we used a Haas VF-4SS equipped with a 1000 psi thru spindle coolant and a TR210 Trunnion that provided 5-axis simultaneous motion and/or positioning, we constructed a series of 20 manifolds with finished dimensions of 4.98" long, 3.98" wide, and 9.23" high, with tolerances as close as +/- .001".

We provided a material finish to each manifold by way of gold anodizing. The end products came out to weigh an estimated 16 lbs. apiece. For more information on Kilgore and our CNC milling services, contact us today or continue to browse our website.







Aluminum Manifold Specifications

Product Description

This Manifold is used within a High Pressure Air System Application.

Capabilities Applied / Processes

CNC Milling
  • Mill Complete
Secondary Operations:

Anodizing

Packaging

Equipment Used to Manufacture Part

Haas VF-4SS
Equipped with:

1000 psi thru Spindle Coolant.

TR210 Trunnion providing 5-Axis simultaneous Motion and or positioning.

Overall Part Dimensions

Raw Material:
Width: 4 in

Height: 9.50 in

Length: 5.25 in


Finished Component:

Length: 4.98 in

Width: 3.98 in

Height: 9.23 in

Material Used

7075-T651 Aluminum

Material Finish

Gold Anodize

In Process Testing / Inspection Performed

Pre-Inspect Prior to Anodizing
Inspect Part 100% per Print

Quantity

20

Standards Met

Customer Supplied Print and 3D Solid or Surface Model
SAE Specifications

Industry for Use

High Pressure Air Systems

Delivery Location

Virginia